Tubular Bass

Making a bass out of a length of exhaust pipe is tricky to imagine in detail. The compromise between fboard radius and a tube that I could hold and potentially reach the strings was a bit of inspired guesswork. I eventually settled on a 1.2m length of 50mm diameter stainless steel pipe to be the basis of this creation. It has a 1.5mm wall thickness and weighs around 4kg. 

To get an idea of how it would perform under stress (probably much better than I do 😮), a piece of 25mm x 50mm (1mm thick) 1m steel box section was tried. A couple of strings were fastened to it and it was tuned up. Under tension, the box section did not bend or warp any measurable amount, so the stainless tube is expected to shrug off the string tension easily without even breaking a sweat. 

Incorporating the tuners was the next hurdle. The tuners have to be fitted on the outside of the tube so they can be adjusted. That implies that the strings will need to be inside at that point to wrap around the peg part of the tuners. A cutout will be required for the strings to pass through, with enough finger space to allow strings to be changed. Fellow band-mates will tell you that I only change strings once every 20 years, but they exaggerate. It's probably more like 17 or 18...

Creating an opening for the strings that can be made with an angle grinder is one thing, but working out how everything will fit was seriously testing my sketching and trigonometry skills. It was time to go down the 3D CAD route just to try and visualise the thing as a whole. After a bit of mouse-clicking I chose a package called FreeCAD which uses the make-a-2D-shape-and-extrude-it concept (amongst others). After running through a tutorial I was ready to do some virtual work.

The headstock cutout developed into two matched cutouts allowing string access from above and below. The large holes are where the tuners will be fitted. I'm not modelling the tuners in 3D CAD! The tuners will need some sort of flat-curved washer system so that they can be clamped either side of the tube. 

A round aluminium disc will be mounted inside the tube by the tuner cutout. Another offset disc functioning as an adjustable nut is fastened to this and will stick out of the cutout by a few mm to support the strings. 

I then turned my attention to some dodgy 3D bridge scribbles I made earlier.  

The bridge also requires a cutout and inspiration came from the whistles in Steamboat Willie. The strings are not wrapped around anything at the bridge end, so it can be a smaller opening.

The bridge is also based on a set of aluminium discs. The bridge takes more string load than the nut so two static discs, followed by three other offset, er, shapes to create anchor points and a saddle area. 

What about the pickups?

The cutouts are mostly filled with aluminium and are physically positioned at the ends of the strings. Introducing a third cutout to house a pickup was considered, but would introduce an unnecessary weak point in the middle of the tube as well as making it look too conventional! Having a set of split P-bass pickups sitting in the middle of the tubular bass would give its purpose away too quickly.

A small piezo pickup designed to go under an acoustic saddle is going to be used to convert strings into signals. The piezo device is around 50mm x 1mm x 3mm and is unlikely to add anything significant to the weight of the instrument 😉.

Well, that's the theory. It remains to be seen how much of this is successful...